Hydrated Mg(NO3)2 /MgCl2 reversible phase change compositions

ABSTRACT

A reversible liquid solid phase change composition comprising hydrated Mg(NO 3 ) 2  /MgCl 2 , and one of the group of MgO, Mg(OH) 2 , and/or NaBO 2 , added to the composition in an effective amount to suppress super-cooling of the Mg(NO 3 ) 2  /MgCl 2  liquid phase.

Field of the Invention

The invention relates to reversible liquid/solid phase change compositions. More particularly, the invention relates to hydrated Mg(NO₃)₂ /MgCl₂ phase change compositions containing additives to modify the super-cooling properties of the Mg(NO₃)₂ /MgCl₂ liquid phase.

BACKGROUND OF THE INVENTION

Mg(NO₃)₂.6H₂ O/MgCl₂.6H₂ O eutectic undergoes a phase transition at about 59° C. (about 138° F.) releasing or alternately absorbing a substantial quantity of latent heat of fusion. As such, the material has advantageous properties for use as an encapsulated heat storage medium for use in conjunction with solar energy systems for space or water heating applications. The material is particularly highlighted for such use by Yoneda and Takanashi "EUTECTIC MIXTURES FOR SOLAR HEAT STORAGE," Solar Energy, No. 21, pp. 61-63, herein fully incorporated by reference. In order to improve the material for such applications, however, there is a need to develop additives or a series of additives to modify the supercooling properties of hydrated Mg(NO₃)₂ /MgCl₂ compositions, and most advantageously, additives which are highly effective in a very small amount.

Terms

Hydrated Mg(NO₃)₂ /MgCl₂ means reversible liquid/solid phase change compositions which, exclusive of any additives or impurities, contains in admixture from about 25-45 weight percent Mg(NO₃)₂, from about 10-25 weight percent MgCl₂, and from about 40-50 weight percent water (to 100 weight percent). Most preferred is a eutectic mixture having a melt/freeze temperature of about 59° C. (138° F.), and prepared by admixing about 34 weight percent Mg(NO₃)₂ and about 19 weight percent MgCl₂ in about 47 weight percent water. The predominate crystal forms in compositions of the invention are the hexahydrates.

"Supercooling" refers to a discrepancy between the temperature at which freezing initiates and the thawing temperature of a given hydrated Mg(NO₃)₂ /MgCl₂ composition, when cooled and heated under quiet conditions.

"Additive(s)" includes in addition to the nucleating additives specified herein, precursors of such additives nondetrimental to the purposes of the invention.

The Invention

The invention is the discovery of a new class of highly active nucleating additives for hydrated Mg(NO₃)₂ /MgCl₂ compositions. The invention particularly is a composition comprising hydrated Mg(NO₃)₂ /MgCl₂, and which includes as a nucleating additive to such composition, one or more of the group of MgO, Mg(OH)₂, and NaBO₂ added in an amount effective to suppress the supercooling properties of the hydrated Mg(NO₃)₂ /MgCl₂ liquid phase. Sufficient of the additive(s) is present in the preferred practice to suppress supercooling to no greater than about 2° C. taken on an averaging basis over repeated cycles.

The effective amount of additive is determined by testing a given composition over repetitive phase change cycles. A given nucleating additive, if present in an insufficient amount may, for example, exhibit only temporary effectiveness. Such behavior is overcome by adding slightly greater amounts of that given additive.

The compositions hereof are ideally packaged in individual encapsulating means for use in conjunction with solar heating systems. Exemplary of suitable and known encapsulating means for the heat storage compositions hereof, are water impervious foils of plastic/metal laminates. Also, closed cell plastic foams have been suggested in which the heat storage composition may be encapsulated within the cells of the foam structure, as illustrated, for example, in U.S. Pat. No. 4,003,426, incorporated herein by reference. Yet other useful encapsulating means are metal or plastic cans, such as inexpensive aerosol cans; metal or plastic pipe, such as extruded polyethylene pipe; and the like. Further details respecting such encapsulating means are given in Report Nos. ORO/5217-8 and NSF RANN SE C906 FR76 1, both available from the National Technical Information Service, Springfield, Virginia, and fully incorporated herein by reference.

EXAMPLE

The data of the Table below are generated by preparing hydrated Mg(NO₃)₂ /MgCl₂ samples according to the ratios indicated, and wherein the mixed samples of each specified ratio are placed into a two-ounce glass vial, which is then heated to above 70° C. under agitation to achieve a uniform dispersion or admixture. A glass-encased thermocouple is inserted through the cap of each vial to measure temperature changes at the center of each sample prior to, during and after freezing. The cooling temperature is controlled and maintained within the range of about 20°-25° C. (room temperature). Sample No. 1, below, is a control sample of analytical grade Mg(NO₃)₂ /MgCl₂, whereas Samples Nos. 3-8 and 11-14 are comparative examples outside the scope of the invention.

                                      TABLE                                        __________________________________________________________________________                      No.                Average                                    Sample           of  Additive       Supercooling                               No. Composition  Cycles                                                                             Material   wt. %                                                                              Ave. °C.                            __________________________________________________________________________     1   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   None       --  11.8                                           41.3% MgCl.sub.2 . 6H.sub.2 O                                              2   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   NaBO.sub.2 0.5 2.0                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              3   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   CoSO.sub.4 0.5 4.4                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              4   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   CuSO.sub.4 0.5 4.4                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              5   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   MgSO.sub.4 0.5 4.4                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              6   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   NiSO.sub.4 0.5 4.8                                            41.3% MgCl.sub.2 . 6H.sub. 2 O                                             7   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   ZnSO.sub.4 0.5 5.4                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              8   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       5   CaSO.sub.4 0.5 6.5                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              9   58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       10  Mg(OH).sub.2                                                                              0.5 1.5                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              10  58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       10  MgO        0.5 1.4                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              11  58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       10  MgBr.sub.2 0.5 7.2                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              12  58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       10  Ca(NH.sub.4).sub.2 (SO.sub.4).sub.2                                                       0.5 6.2                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              13  58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       10  CaK.sub.2 (SO.sub.4).sub.2                                                                0.5 5.0                                            41.3% MgCl.sub.2 .6H.sub.2 O                                               14  58.7% Mg(NO.sub.3).sub.2 . 6H.sub.2 +                                                       10  (NH.sub.4).sub.2 SO.sub.4 . NH.sub.4 NO.sub.3                                             0.5 5.2                                            41.3% MgCl.sub.2 . 6H.sub.2 O                                              __________________________________________________________________________

It is understood that the less effective additives of the comparative examples (Sample Nos. 3-8 and 11-15) may be used in conjunction with the highly effective additives of Sample Nos. 2, 10 and 11 to prepare improved Mg(NO₃)₂ /MgCl₂ phase change compositions. While the data also illustrate that very little of the highly effective species of additives (Sample Nos. 2, 10 and 11) produce marked benefits (average supercooling less than about 2° C.) such additives, of course, may be incorporated in larger amounts, but preferably would not exceed the amount of about 2.0 weight percent of the weight of the phase change composition. 

What is claimed is:
 1. A reversible liquid/solid phase change composition comprising hydrated Mg(NO₃)₂ /MgCl₂ and as a nucleating additive, one or more of MgO, Mg(OH)₂, or NaBO₂, added to the composition in an amount effective to suppress average supercooling of the Mg(NO₃)₂ /MgCl₂ liquid phase to about 2° C. or less.
 2. The composition of claim 1, wherein the hydrated Mg(NO₃)₂ /MgCl₂ consists of about 34 weight percent Mg(NO₃)₂ and about 19 weight percent MgCl₂ in about 47 weight percent water.
 3. The composition of claim 1 hermetically contained within encapsulating means.
 4. The composition of claim 1 wherein the additive comprises not greater than about 2.0 weight percent MgO.
 5. The composition of claim 1 wherein the additive comprises not more than about 2.0 weight percent Mg(OH)₂.
 6. The composition of claim 1 wherein the additive comprises not greater than about 2.0 weight percent NaBO₂.
 7. A method of preparing a hydrated Mg(NO₃)₂ /MgCl₂ composition of suppressed supercooling properties, comprising admixing uniformly in such composition, one or more of MgO, Mg(OH)₂, or NaBO₂, in an amount effective to suppress average supercooling of the Mg(NO₃)₂ /MgCl₂ liquid phase to about 2° C. or less.
 8. The method of claim 7, wherein the hydrated Mg(NO₃)₂ /MgCl₂ mixture is prepared by mixing about 34 weight percent Mg(NO₃)₂ and about 19 weight percent MgCl₂ in about 47 weight percent water.
 9. The method of claim 7 using the additive MgO.
 10. The method of claim 7 using the additive Mg(OH)₂.
 11. The method of claim 7 using the additive NaBO₂. 